Engineering operations dashboard

Real-time overview for engineering managers and leads

IEA Platform

Group · v2.0

Main

◉ Dashboard

◈ Projects

◧ Items

Core modules

Design guide

DFM engine

Revision intelligence

3D viewer

Knowledge base

New v2.0

Review sessions NEW

Knowledge graph NEW

Cost engine NEW

Mobile app NEW

Operations

Tasks

Audit log

Operations overview

Live

Active projects

14

3 with open DFM issues

DFM validations

87

This month

Effort saved

62%

vs manual baseline

Open tasks

23

8 high priority

Review sessions NEW

5

2 pending sign-off

Knowledge graph NEW

1,247

Nodes auto-captured

Recent activity

DFMP-4421 Rev C validated — 3 issues	1h ago
ReviewDesign review session signed off	2h ago
RevisionRev C vs B comparison complete	3h ago
KGraph47 new knowledge nodes captured	4h ago
NCRNCR-2024-0094 linked to DFM finding	5h ago

Module usage this week

Module	Runs	Avg saved
DFM engine	24	47 min
Revision intelligence	18	32 min
AI co-pilot	61	12 min
Review sessions NEW	9	65 min
Cost engine NEW	14	28 min

Open high-priority issues

Part	Issue	Module	Assigned	Status
P-5501	Thin wall <0.8mm — linked to NCR-0091	DFM	S. Patel	Open
P-4421	Bore tol. tightened — process risk	Revision	J. Wong	In review
P-6001	Undercut — cost impact: +18%	Cost Engine	R. Kumar	Open

Projects

All active engineering projects, customers, and lead engineers

Projects

14 active

Filter

All projects

Active (14)

On hold (3)

Closed (47)

By customer

Customer A (6)

Customer B (3)

Customer C (2)

Internal R&D (3)

By lead

J. Wong (5)

S. Patel (4)

B. Hassan (3)

R. Kumar (2)

Project	Customer	Lead	Active parts	Status	Last activity
SAT-2026-Q2	Customer A	J. Wong	P-6001, P-4421, P-5501	Active	1h ago
SAT-2026-Q1-FAI	Customer A	S. Patel	P-4421 Batch 7	FAI approved	28 Mar
CB-PROTO-006	Customer B	B. Hassan	P-6210 Rev A	Quote pending	3h ago
CB-2025-247	Customer B	J. Wong	P-3340, P-3341	Active	Yesterday
RD-ALLOY-2026	Internal R&D	R. Kumar	Next-gen alloy study	R&D	Today
CC-2026-Q2	Customer C	B. Hassan	P-7710, P-7711	Active	Yesterday
SAT-2025-Q4	Customer A	S. Patel	P-2200 family (4 parts)	On hold	14 Mar
RD-DFM-RULES	Internal R&D	J. Wong	—	R&D	2d ago

8 of 14 shown · show all

Items

Parts master — all parts under engineering management

Items

147 parts

Filter

All parts

In production (89)

In design (28)

Quoting (12)

Discontinued (18)

Material

316L stainless (62)

17-4 PH (24)

Aluminium 6061 (31)

Brass (18)

Other (12)

DFM status

Has high-severity (3)

Has medium (11)

All passed (133)

Part #	Description	Material	Active rev	Customer	DFM	Activity
P-6001	Hydraulic manifold body	316L	Rev A · v2	Customer A	3 issues	1h ago
P-4421	Sensor housing	316L	Rev C · v3	Customer A	1 issue	3h ago
P-5501	Spindle bushing	316L	Rev B · v1	Customer A	All passed	Yesterday
P-6210	Pneumatic actuator block	17-4 PH	Rev A · v1	Customer B	1 issue	3h ago
P-3340	Gearbox shaft	17-4 PH	Rev D · v4	Customer B	All passed	2d ago
P-3341	Gearbox cover plate	Aluminium 6061	Rev B · v2	Customer B	All passed	2d ago
P-7710	Coupling sleeve	Brass	Rev A · v1	Customer C	All passed	Yesterday
P-2200	Valve stem (family)	316L	Rev E · v5	Customer A	All passed	14 Mar
A-2200	Valve assembly (4-part)	Mixed	Rev A · v1	Customer A	Assembly	02 Apr
P-4422	Sensor housing (variant)	316L	Rev A · v1	Customer A	All passed	2023 case

10 of 147 shown · show all

Tasks

Engineering tasks assigned across the platform

Tasks

23 open · 8 high priority

Filter

My open tasks (7)

All open (23)

High priority (8)

Overdue (3)

Completed this week (12)

By source

DFM findings (9)

Review sign-off (5)

Customer portal (3)

NCR follow-up (4)

Knowledge decay (2)

By assignee

J. Wong (you) (7)

S. Patel (5)

B. Hassan (4)

R. Kumar (3)

D. Ng (Customer A) (2)

My open

7

2 high priority

Due this week

11

across team

Overdue

3

need attention

Avg time to close

2.4 d

last 30 days

Task	Source	Part	Assigned	Priority	Due	Status
Review undercut redesign on P-6001 Rev A	DFM	P-6001	J. Wong	High	Today	Open
Sign-off DR-2024-041 — P-4421 Rev C	Review	P-4421	S. Patel	High	Tomorrow	In review
Reply to Customer A — Rev C tolerance question	Portal	P-4421	J. Wong	Medium	Friday	Open
Close NCR-2024-0094 — P-5501 thin wall	NCR	P-5501	S. Patel	High	2d overdue	Overdue
Update routing sheet — P-6001 bore to M-07 only	DFM	P-6001	B. Hassan	Medium	Wednesday	Open
Re-validate SOP-QC-114 (2.3 yrs old)	KGraph	—	R. Kumar	Medium	Next week	Open
FAI Batch 8 — schedule with Customer A	Review	P-4421	S. Patel	Medium	Next week	Planned
Cost variance review — P-6210 quote	Cost	P-6210	R. Kumar	Medium	Friday	Open
Confirm 5-axis capacity for P-6001 alternate route	DFM	P-6001	B. Hassan	Low	2 weeks	Open

9 of 23 open shown

Audit log

System activity log — all platform actions, retained for compliance

Audit log

Last 30 days

Time range

Last hour

Today

Last 7 days

Last 30 days

Custom range…

Action type

All actions

DFM runs (87)

CAD uploads (14)

Review sign-offs (12)

External shares (8)

Permission changes (3)

Auth events (28)

User

All users

J. Wong

S. Patel

B. Hassan

System (auto)

Retention: 7 years on-premise. All actions logged including user, IP, action, target, and outcome. Tamper-evident — entries are append-only and signed.

Timestamp	User	Action	Module	Target / Detail
14:32:14	J. Wong	DFM run	DFM	P-6001 Rev A — 3 issues found
14:28:02	S. Patel	Review sign-off	Review	DR-2024-041 — Approved
14:14:51	J. Wong	CAD upload	3D	P-6001-Rev-A-v2.step (2.4 MB)
14:02:31	System	Knowledge node captured	KGraph	Auto-captured from DFM run on P-6001
13:47:08	D. Ng (ext)	External access	Portal	Customer A · downloaded FAI-B7-P4421.pdf
13:31:55	B. Hassan	NCR logged	NCR	NCR-2024-0094 — P-5501 thin wall
12:58:22	J. Wong	Co-pilot query	AI	"Explain undercut on P-6001" — 3 sources cited
12:42:14	System	Document share	Portal	FAI-B7-P4421.pdf shared with Customer A
12:18:09	S. Patel	Login	Auth	SSO via customer IdP · MFA verified
11:55:43	R. Kumar	Cost estimate generated	Cost	P-6210 · 100 pcs ·
11:32:01	J. Wong	Live session started	3D	P-6001 Rev A · 3 participants
10:48:17	System	Permission change	Auth	Customer A · added access to A-2200 assembly
10:14:33	B. Hassan	Revision compared	Revision	P-4421 Rev B → Rev C
09:42:18	J. Wong	Login	Auth	SSO via customer IdP · MFA verified

14 of 287 today · load earlier

Intelligent design guide

Guided 5-step feasibility workflow — pre-sales through engineering

Design guide

Guided feasibility

Steps

1 Requirements

2 Geometry

3 Material

4 Process constraints

5 Feasibility + cost

Project

P-6001 · Customer A

Prototype run · Phase 1

1

2

3

4

5

Step 4 — process constraints

Machining process

Machine available

Surface finish required

Batch quantity

Tightest tolerance

Inspection standard

AI constraint check: M-05 Cpk 1.18 for this bore tolerance — below 1.33 required. Recommend M-07. Ra 0.8 needs polishing pass.

Cost preview NEW: Estimated machining cost for 50 pcs: –5,100 (M-07, 316L, ±0.03mm bore). Removing undercut reduces this by ~12%. View cost breakdown

Inputs so far

P-6001 · Customer A

Bore Ø100, OD Ø140, 316L

Similar past jobs

P-4421 Rev C

316L · M-07 · 2024 ·

Successful

P-4422 Rev B

316L · M-07 · 2023 ·

NCR raised

Intelligent DFM engine

Automated manufacturability — with machine-specific Cpk routing and NCR linkage

DFM engine

Automated manufacturability

Queue

P-6001 Rev A 3 issues

P-4421 Rev C

P-5501 Rev B 1 issue

Rules library

Wall thickness rules

Undercut detection

Tolerance / Cpk rules ENHANCED

NCR linkage NEW

Part:

Initialising…

Analysing geometry against 14 manufacturability rules

✓ Re-run complete. Undercut redesign accepted. Issue resolved — high-severity count reduced. Cost saving: /batch confirmed.

DFM report — P-6001 Rev A

3 issues found · 11 passed · 316L · 14 rules checked

3 issues11 passed

Enhanced in v2.0 ENHANCED: DFM results now include a colour heatmap on the 3D model surface (green/amber/red continuous gradient), machine-specific Cpk routing, and automatic NCR linkage when issues reach production.

High — undercut geometry at inner profile

Cannot machine

12° undercut at Z-45mm unreachable with standard turning tools on M-07 or M-05. Recommend relief groove (see Case-2023-041). Cost impact if redesigned: −12% ( saving per batch).

Rule: UC-001Zone: inner bore Z-45Cost delta: −

High — wall thickness below 0.8mm

Rework risk

Rib at face B: 0.62mm — below minimum 0.8mm for 316L. Chatter and deflection risk.

Rule: WT-003Zone: face B ribAuto-linked to NCR when in production

Medium — bore ±0.03mm tolerance

Machine routing required

Bore tolerance ±0.03mm requires Cpk ≥ 1.33. M-05 Cpk = 1.18 (not suitable). M-07 Cpk = 1.48 (approved).

Rule: TOL-007M-05: Cpk 1.18 ✗M-07: Cpk 1.48 ✓Cpk routing

Passed checks (11)

Min feature size	Pass
Material machinability index	Pass
OD tolerance vs Cpk (M-07)	Pass
Thread standard conformance	Pass

AI recommendations

Redesign undercut

Add 0.5mm relief groove. Saves /batch. See Case-2023-041.

Implementation: 0.5mm radius groove relieves the 12° undercut. Tool path becomes accessible to M-07 standard tooling. Geometry change is non-functional. Customer A approved a comparable change on P-4422 in 2 working days. Net saving: /batch on a 50-piece run, ~ K/year at current volume.

Route bore to M-07 only NEW

Cpk 1.48 on M-07 vs 1.18 on M-05. Update routing sheet.

M-07 (Mazak Integrex) holds Cpk 1.48 on Ø100 ±0.03mm based on last 60 parts (Jan–Mar 2024). M-05 measures Cpk 1.18, below the 1.33 threshold for critical features. Action: update P-6001 routing sheet to M-07 only for this operation. SPC chart available in process documentation.

Thicken rib to 1.0mm

Minimal geometry change. Re-run DFM after.

Rib at face B currently 0.62mm. Increase to 1.0mm (within design intent). Eliminates chatter risk on 316L finishing pass. Re-run DFM after CAD update to confirm pass. Estimated impact: zero functional change, minor mass increase (~2g per part).

Proactive lessons NEW

Auto-surfaced: 3 relevant past cases found without searching

Case-2023-041 — undercut fix

P-4422 · Relief groove · Resolved Rev B

NCR-2023-0041 — thin wall

P-5501 · Wall 0.62mm · CAPA closed

Drawing revision intelligence

Automated change detection with impact flags

Revision intelligence

Change detection

Comparisons

P-4421 Rev B → Rev C

P-5501 Rev A → Rev B

P-6001 Rev A → Rev B

P-4421 — Rev B → Rev C change report

Rev B→Rev C

AI summary: Rev C tightens bore diameter by 40%, updates face A surface finish to Ra 0.8, and adds a post-cooldown inspection note. No geometry or material changes. Process and QC updates required before production.

Change table

Field	Rev B	Rev C	Impact
Bore diameter tolerance	±0.05mm	±0.03mm	Tightened
Face A surface finish	Ra 1.6	Ra 0.8	Tightened
Inspection note	None	Post-cooldown check	Added
Material	316L ASTM A276	316L ASTM A276	Unchanged

Process impact flags

Machining

Bore tol. tightened 40%. Route to M-07. Verify Cpk.

QC checklist

Add 2hr cooldown hold per SOP-QC-114.

Finishing

Ra 0.8 may need extra polishing pass on face A.

AI engineering co-pilot

Grounded in approved internal documents — always cites sources

AI co-pilot

Decision support

Conversations

P-6001 DFM issues

316L tolerance history

FAI report Batch 7

Quick actions

Summarise report

Explain DFM result

Draft NCR response

Proactive lessons NEW

Proactive lessons surfaced NEW: 3 relevant past cases auto-found — Case-2023-041 (undercut fix), NCR-2023-0041 (thin wall), SOP-MACH-007 (5-axis). No search needed.

JW

Explain the undercut issue on P-6001 and what similar cases we've had.

AI

The undercut at Z-45mm on P-6001 Rev A is a 12° inner profile unreachable with standard turning tools on M-07 or M-05. DFM-UC-001

We had the same issue on P-4422 Rev A in 2023. Resolution: 0.5mm relief groove — no functional impact. Customer A approved in 2 working days. Cost saving: /batch. Case-2023-041

Case-2023-041

P-4422 · undercut resolved

DFM rule UC-001

Undercut detection spec

JW

Draft a customer-ready explanation for why this geometry is hard to machine.

AI

Draft — review before sending

"The current inner profile at Z-45mm includes an undercut angle preventing access with standard CNC turning tools. We recommend a minor geometry revision — adding a small relief groove — which would fully resolve this constraint with no impact on part function, and reduce unit cost by approximately 12%."

↑

Sources cited

DFM report — P-6001

Rule UC-001 · today

DFM

Case-2023-041

P-4422 undercut fix

Knowledge

3D viewer ENHANCED

Asset management · version compare · live collaboration · DFM heatmap · measurement

CAD assets

▾ P-6001 3 issues

STEP·2 versions

Rev A · v2latest

Rev A · v128 Mar

▸ P-4421 1 issue

STEP·3 versions

Rev C · v3latest

Rev B · v214 Feb

Rev A · v104 Jan

▸ P-5501 Pass

STEP·1 version

Rev B · v121 Mar

▸ A-2200 (assembly)

STEP-AP242·4 parts

Rev A · v102 Apr

Total: 4 assets · 7 versions · 12.4 MB

P-6001 Rev A · v2 3 DFM issues

?

Viewer controls

Drag rotate
Right-drag pan
Scroll zoom in/out
Double-tap recenter
1/2/3 camera views
F fullscreen
M measure tool

Touch: pinch to zoom, two-finger drag to pan

View: P-6001-Rev-A-v2.step · 2.4 MB · uploaded by J. Wong · 28 Mar

Tree

Knowledge base

Centralised engineering repository with semantic search

Knowledge base

Design review sessions NEW

Structured virtual review with sign-off, auto-minutes, and knowledge capture — closes the gap

New in v2.0: Formal design review sessions with structured issue tracking, real-time + async markup, digital sign-off workflow, and auto-generated meeting minutes. Every decision is automatically captured into the knowledge graph.

Review sessions

Structured approvals

Active sessions

P-4421 Rev C — QA review 3 open

P-6001 DFM review Signed off

FAI — Batch 7

Actions

+ New session

Review templates

P-4421 Rev C — QA design review

Session #DR-2024-041 · Initiated by J. Wong · 11 Apr 2024

In progress

1

Agenda set

Done

2

Files shared

Done

3

Review & markup

Active

4

Resolve issues

Pending

5

Sign-off

Pending

Session issues — open comments

BH

B. Hassan — Johor ManufacturingOpenProcess concern

Bore tolerance ±0.03mm — M-05 Cpk is 1.18, below required 1.33. Need to discuss or route to M-07 only.

AI

AI co-pilot — auto-drafted replyAUTO-DRAFT

Per Cpk data, M-07 holds 1.48 for this tolerance. Recommend routing all P-4421 bore ops to M-07. Updating routing sheet.

SP

S. Patel — QA EngineerPending

Ra 0.8 on face A — confirm polishing pass is in setup sheet before sign-off.

DN

D. Ng — Customer A (External)Awaiting

Confirm measurement method and calibration reference for bore and OD.

Reviewers & sign-off status

Reviewer	Organisation	Role	Status
JW J. Wong	HQ	Originator	Approved
SP S. Patel	HQ — QA	QA reviewer	In review
BH B. Hassan	Johor Mfg	Process eng.	Query raised
DN D. Ng	Customer A	External QC	Not started

Session details

Agenda

1. Bore tolerance sign-off
2. Surface finish confirmation
3. Customer measurement query

Files attached

Drawing P-4421 Rev C.pdf

DFM report Rev C.pdf

Auto-minutes preview NEW

Auto-generated on session close: attendees, all comments, decisions, action items, and sign-off status — exported as PDF.

Knowledge capture NEW

All decisions in this session will be auto-added to the knowledge graph on close. 4 new nodes estimated.

Auto knowledge graph NEW

Passively captures every DFM run, review session, and co-pilot decision — no manual effort

New in v2.0: Every engineering activity in IEA automatically populates this knowledge graph. No engineer needs to manually log a lesson — the system captures it from DFM results, revision comparisons, review sessions, and co-pilot Q&A.

Knowledge graph

Auto-built from all activity

Sources

All sources

From DFM runs

From review sessions

From revision comparisons

From co-pilot sessions

Filters

By part family

By process

By engineer

⚠ Decay alerts (3)

Total nodes

1,247

Auto-captured

From DFM runs

412

Issues + resolutions

From reviews

389

Decisions + sign-offs

From co-pilot

446

Q&A pairs

Decay alerts

3

Nodes >2 years old

Recent auto-captures

Source	Node captured	Time
DFM	Undercut → relief groove fix · P-6001	1h ago
Review	M-07 routing decision for ±0.03mm bore	2h ago
Revision	Ra 0.8 polishing pass requirement — P-4421	3h ago
Co-pilot	Customer explanation template — DFM undercut	4h ago

Proactive surfacing — lessons at review time NEW

When a DFM run or review session opens, the 3 most relevant knowledge nodes are shown automatically — without the engineer searching.

Triggered by	Surfaced lesson	Relevance
DFM: undercut detected	Relief groove fix — P-4422	96%
DFM: thin wall	CAPA wall thickness — P-5501	91%
Review: bore tolerance	M-07 Cpk 1.48 routing decision	89%

Knowledge decay alerts 3 items need review

Node	Age	Last validated
SOP-QC-114 tolerance hold time	2.3 years	Jan 2022
M-05 Cpk baseline for bore ±0.05mm	2.1 years	Mar 2022
316L machinability index — Tool life	2.0 years	Apr 2022

Cost estimation engine NEW

Rough machining cost from own ERP data — shown alongside DFM results

New in v2.0: Closes the gap vs which shows instant cost estimates with DFM. IEA's cost engine uses own ERP data — not generic market rates — making it accurate for specific machines, materials, and processes.

Cost engine

ERP-linked estimation

Recent estimates

P-6001 Rev A · 50 pcs

P-4421 Rev C · 100 pcs

P-5501 Rev B · 25 pcs

Settings

Machine rates (ERP)

Material costs (ERP)

Setup time library

P-6001 Rev A — cost estimate

50 pcs · 316L · M-07 (Mazak) · ±0.03mm bore · Ra 0.8 face A

Total estimate

For 50 pcs (±15%)

Unit cost

Per piece

Machine hours

18.5 hr

M-07 @ /hr

Similar past job

P-4421 · 50 pcs · 2024

Cost breakdown

Component	Hours/Qty	Rate	Cost (S$)
Material (316L bar)	8.5 kg	/kg	722
Turning (M-07)	12.0 hr	/hr	2,160
Milling (M-07)	4.5 hr	/hr	810
Polishing (Ra 0.8)	2.0 hr	/hr	180
Setup & fixturing	1× batch	flat	320
Inspection (CMM)	2.5 hr	/hr	250
Total (50 pcs)			4,442

Scenario comparison — DFM fixes click to apply

Scenario	Δ Cost	Δ Time
Current (with undercut)		Baseline
Fix undercut (relief groove)	(−11%)	−2.5 hr
Use 5-axis (M-09) instead	(+15%)	+3.0 hr
Relax bore to ±0.05mm	(−7%)	−1.5 hr

Recommendation: Fixing the undercut saves /batch (11%) and removes the highest-severity DFM issue. Optimal scenario.

Customer portal NEW

Secure external collaboration with customers — shared threads, drawing approvals, document firewall

External portal

Precision Co. → Customer A

Active projects

Batch 7 — P-4421

Batch 6 — P-5501

Prototype — P-6001

Documents shared

Drawing approvals

FAI reports

CoC / material certs

Delivery schedule

CA

Customer A — D. Ng · 09:14

Can you confirm Rev C approval and share the updated FAI report for Batch 7? Need it for our incoming QC by Friday.

JW

J. Wong · 09:31

Hi David — Rev C approved 28 Mar. FAI report and CoC attached below.

FAI-B7-P4421.pdfCoC-316L-Batch7.pdf

CA

Customer A — D. Ng · 10:02

Bore tolerance changed ±0.05 → ±0.03 in Rev C. Can you confirm your Cpk supports this?

AI

AI draft (review before sending) AUTO-DRAFT

M-07 Cpk = 1.48 for ±0.03mm bore (last 60 parts, Jan–Mar 2024), above 1.33 threshold. SPC chart available on request.

↑

Shared with customer

Drawing P-4421 Rev C

Approved · 28 Mar

Shared

FAI report — Batch 7

Shared today

Shared

Blocked — document firewall NEW

Internal NCR-2024-0087

Auto-blocked — internal only

Restricted

SPC data — M-07

Pending approval to share

Pending

Cross-site R&D workspace NEW

Multi-site collaboration across HQ Singapore, Munich R&D, Johor Manufacturing, Osaka (observer)

R&D workspace

Cross-site collaboration

Sites

HQ — Singapore

R&D — Munich

Manufacturing — Johor

Lab — Osaka (observer)

Projects

Next-gen alloy — P-6001

Surface coating study

Next-gen alloy study — P-6001

R&D3 sites active

Experiments

48

Across 3 sites

Open questions

7

2 awaiting Munich

Cross-site docs

14

Shared

Site contributions

Site	Experiments	Latest
HQ — SG	18	Today
Munich	22	Yesterday
Johor	8	2d ago
Osaka	Observer	Read-only

Open questions

Question	From	Status
Optimal annealing temp — variant 3?	HQ	Awaiting Munich
Ra 0.4 feasible after coating?	Munich	In progress
Machinability vs 316L?	Johor	Answered

AI synthesis — cross-site summary NEW

AI synthesis · updated 2h ago · based on 31 shared documents across 3 sites

Munich's annealing trials (Exp 19–22) show variant 3 achieves optimal hardness at 1,080°C for 45 min, outperforming variant 1 by 12% on tensile strength. HQ machining data confirms higher tool wear rate — Johor should validate with CNC setup before committing to production parameters.

Munich Exp-22.pdfHQ machining log AprAlloy variant 3 spec

Recent cross-site messages

MN

Munich — M. Neuer · 08:40

Exp-22 results uploaded. Variant 3 — Vickers 310 HV.

JW

HQ — J. Wong · 09:15

Tool life drops ~18% vs 316L — factor into cost model.

RK

Johor — R. Kumar · 10:02

Can we get variant 3 parameter sheet? Setting up CNC trial this week.

Mobile app — shop floor NEW

AI co-pilot, DFM access, and NCR logging for production engineers on the floor

New in v2.0: React Native mobile app for iOS and Android. Neither nor offer this. Designed for production engineers who need AI intelligence on the shop floor — not just at a desk.

AI Co-Pilot

IEA MobileJ. Wong ●

What SOP do I use for the current P-4421 job?

Use SOP-MACH-022 Rev 3 for P-4421 turning. Key note: bore inspection requires 2hr cooldown hold per SOP-QC-114 §3.2.

Is there a DFM concern I should know about?

Yes — Rev C bore tolerance ±0.03mm. Route to M-07 only (Cpk 1.48). Do not use M-05 for this job.

↑

AI co-pilot on the floor

Log NCR NEW

New NCRCancel

Part number

P-4421

Issue type

Dimension out of spec

Description

Bore Ø100 measured 0.04mm over tolerance after cooldown…

Photo

📷 Tap to attach

Submit NCR

NCR logging from the floor

Notifications NEW

IEA — Notifications

DFM issue — P-6001

Undercut detected at Z-45mm. Action needed before production.

2 min ago

Drawing updated — P-4421 Rev C

Bore tolerance tightened to ±0.03mm. Use M-07 only.

1h ago

Review session — sign-off needed

DR-2024-041: P-4421 Rev C awaiting your approval.

3h ago

NCR closed — P-5501

NCR-2024-0091 resolved. CAPA-2024-008 verified closed.

Yesterday

Push alerts for DFM, revisions, approvals

Implementation roadmap v2.0

18 months · 5 phases · 9 enhancements incorporated

Total phases

5

18 months total

New modules added

5

vs SRD v1.5

Build cost (v2.0)

K

+ K for enhancements

After 50% EDG grant

~ K

Net client cost

5-yr ROI (with grant)

230%+

Mid scenario

Phase timeline

M1 M2 M3 M4 M5 M6 M7 M8 M9 M10 M11 M12 M13 M14 M15 M16 M17 M18

Phase 1Active

Foundation

AI co-pilot, knowledge base, search, RBAC, dashboard, knowledge graph scaffolding

Months 1–3 · K

Phase 2Up next

Revision + Review

Revision intelligence, review sessions, sign-off workflow, auto-minutes NEW

Months 4–6 · K

Phase 3Planned

DFM + External

DFM engine, heatmap, Cpk routing, NCR linkage, external portal NEW

Months 7–10 · K

Phase 4Planned

Advanced AI

Knowledge graph, cost engine, ERP/PLM integration, mobile app NEW

Months 11–14 · K

Phase 5Planned

3D + Digital Twin

Unity 3D viewer, DFM heatmap overlay, digital twin foundation ENHANCED

Months 15–18 · K

9 enhancements — summary

#	Enhancement	Phase	Type
1	Auto knowledge graph (passive capture)	4	NEW
2	Design review sessions with sign-off	2	NEW
3	DFM colour heatmap on 3D model surface	3+5	ENHANCED
4	Proactive lessons learned surfacing	4	NEW
5	Cost estimation engine (ERP-linked)	4	NEW
6	External collaboration portal	3	NEW
7	Machine-specific Cpk routing in DFM	3	NEW
8	NCR auto-linkage to DFM findings	3	NEW
9	Mobile app — shop floor AI + NCR	4	NEW

Diameter	Ø100mm
Tolerance	±0.03mm
Heatmap	● High

Intelligent EngineeringAutomation Platform

Engineering operations dashboard

Projects

Items

Tasks

Audit log

Intelligent design guide

Intelligent DFM engine

Drawing revision intelligence

AI engineering co-pilot

3D viewer ENHANCED

Knowledge base

Design review sessions NEW

Auto knowledge graph NEW

Cost estimation engine NEW

Customer portal NEW

Cross-site R&D workspace NEW

Mobile app — shop floor NEW

Implementation roadmap v2.0

Intelligent Engineering
Automation Platform